Smoked Chuck Roast

Recipe by: Chop Shop Team


A simple smoked chuck roast can be prepared like barbecue brisket for smaller households at a fraction of the cost. This recipe will share the techniques for an ultra juicy experience with a great smoke ring and fantastic beefy flavor!


Ingredients

  • 3-4 lb. chuck roast

  • Chop Shop X Spicewalla Apple Brandy Beef Rub

  • 1 cup apple juice, in a spray bottle

  • 2 cups barbecue sauce, for serving

Instructions

  1. Dry Brine (Optional):

    • Remove the chuck roast from the package.

    • Sprinkle liberally with kosher salt.

    • Wrap in plastic wrap or place in a dish tented with foil.

    • Dry brine in the refrigerator for 12-24 hours.

    • After the dry brine, remove and pat dry.

  2. Seasoning:

    • Sprinkle the chuck roast liberally with the Chop Shop X Spicewalla Apple Brandy Beef Rub.

    • Ensure generous seasoning but allow some of the meat to peek through.

  3. Smoking:

    • Preheat your smoker to 225°F for a pellet smoker, or maintain 225-250°F for a standard wood-burning smoker.

    • Place the chuck roast in the smoker and insert a meat probe into the thickest part.

    • Smoke the chuck roast, spritzing with apple juice every 30-40 minutes, until it reaches an internal temperature of 170°F.

  4. Wrapping:

    • At 170°F, remove the chuck roast and wrap it well in pink butcher paper.

    • Return the wrapped roast to the smoker, maintaining the temperature at 225°F.

    • Continue smoking until the internal temperature reaches 195°F.

  5. Resting:

    • Remove the chuck roast and place it in an oven set to 170-180°F for 1 hour, or rest it in an insulated cooler (still wrapped in butcher paper).

    • The fat will continue to break down during this time, resulting in a very juicy roast.

  6. Serving:

    • After the initial resting period, let the roast rest for an additional hour if desired.

    • Slice the chuck roast and serve with barbecue sauce if desired.

Notes

  • If your chuck roast is smaller than 4 pounds, the cooking time will be longer due to dehydration, which slows down the cooking process. Wrap it earlier to prevent drying out.

  • For smaller roasts, you may choose to smoke for 2 hours, then wrap in butcher paper or place in an aluminum pan with beef broth and barbecue rub, tenting with foil before continuing to cook.

  • Always cook to internal temperature rather than a specific time. For smaller roasts, cook at 225°F until the meat reaches 145-150°F, then wrap and continue cooking to 190-195°F. Rest as long as possible before serving.

Enjoy your delicious smoked chuck roast!

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